Enterprise FMEA Software Solution

It’s been roughly 80 years since FMEAs were first introduced, and since then, they have evolved extensively over time. FMEAs are a critical step-by-step approach used to identify possible failures in design, manufacturing, process, product & services. Today, FMEAs are widely used in various and varied industries. FMEAs are one of the many tools used to discover failures at their earliest stages in design and manufacturing.

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Recently many OEMs like Ford and BMW are requesting Suppliers to use FMEA Software. The Ford Customer Specific Requirements release, effective Jan 3, 2022, has made it official for automotive suppliers to use FMEA software, if they have not already begun doing so.

Ford CSR States:
“Suppliers shall use FMEA software which ensures the alignment of the Foundation FMEA, Part FMEA, control plan, and other applicable documents.”

DEADLINE — July 1st 2022 for Foundation FMEAsDEADLINE — December 31st for Manufacturing FMEAs

Good News! We Have the Solution

Omnex is proud to announce our integrated FMEA solution.

AQuA Pro is the first Advanced Product Quality Planning (APQP) software released in the mid-1980s. AQuA Pro is part of the Enterprise New Product Development Platform. AQuA Pro is a time-tested and proven solution that is a web-based database management application that creates, maintains, analyzes, and organizes APQP, PPAP, and other product realization documentation.

AICPA SOC certified SOC 2 Type II certified ISO 27001 certified
FMEA O Bot

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See how AQuA Pro’s Enterprise FMEA Software helps you meet OEM requirements like Ford’s CSR and modernize your FMEA process. An Omnex expert will reach out within one business day.

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40+Years Expertise (Since 1986)
700+Global Manufacturing Sites
250,000+Quality Professionals
AIAG VDACompliant
SOC 2Secure
ISO 27001Certified
Key Features

Key Features Available as Cloud and On-Premises Solutions

Foundation, Core & Family FMEA Development

Design & Development of Foundation/Core/Family FMEAs. Develop DFMEA, DRBFM, Test Plans/ DVP&R. Develop Process Flow, PFMEA, Control Plans, and Work Instructions by Product and Process Families.

Multi-Point Failure FMEA

The first Software available to support Multi-Point Failure FMEA. Linked Multi-point Failure, FMEDA, FTA.

CAD Integration & Rapid Import

Integration with CAD/Ballooning Software. Jumpstart implementation by Importing FMEAs/Control Plans.

Multiple FMEA Formats

FMEA Formats available: AIAG 4th Edition, AIAG VDA FMEA, SAE J1739. Support Customer-specific format development.

Powerful Design Tools

Powerful Design Tools like Block/Boundary Diagram, P-Diagram, Interface Matrix, Interface Function Matrix/Correlation Matrix.

Problem Solving & Business Intelligence

Problem Solving (8D/CAR/Other Problem-solving Techniques) D/P FMEA Linkages. Facilitates Reverse FMEA. Powered with Business Intelligence Dashboards on FMEAs, DVPRs and more.

Key Elements

Foundation-to-Part Linkage

Automatic Linkage between foundation to part FMEA. Automatic Linkage between part DFMEA, PFMEA, Control Plan and other documents.

AIAG/VDA Visual Structure

Visual structure (AIAG/VDA). Visual structure includes prevention and detection controls. Include AIAG/VDA Seven Step Process.

Centralized, Web-Based Data

Web based or central data base instead of local copies on laptops.

NPD APQP software Solution
World’s First

World’s First FMEA Software with Multi-Point Failures Integrated with Functional Safety, FMEDA and FTA

Robust and tested APQP, FMEA, and Core Tools Solution to Digitalize New Product Development/APQP.

Deploy Design FMEA, Process flows, PFMEA, Control Plans, and Critical indicators to the shop floor.

Ability to handle multiple FMEA and Control Plan formats, including AIAG VDA FMEA and SAE J 1739.

Benefits
  • The only software in the market with Multi-point Failures, Linking with DVPR, FMEDA & FTA.
  • Prepare for the future with the “V Model”, Requirements Management, Software Life Cycle (ASPICE), Functional Safety, and Cybersecurity.
  • Drive Zero Defect Culture – with Lessons Learned, Best Practices and focus on Defect Prevention instead of Detection.
Results

Operational Efficiency

Operational Efficiency
50-70%
Reduction in time and effort for APQP PPAP Documentation
90%
Reduction in time and effort for the reuse of best-in-class Design & Process documentation
100%
Compliance to customer-specific formats
50%
Reduction in managing change Control Processes
Best Practices
Knowledge Management and Best practices
20%
Savings on Communication management
Platform

The Enterprise FMEA Software Solution is part of the Fully Integrated Enterprise NPI/APQP Software Platform

An Integrated Platform to Develop and Manage:

APQP/New Product Development Project Management.Requirements Management.APQP PPAP Documentation (DFMEA /PFMEA, Control Plan).Inspection Control & Management.Gages, Calibration & MSA Management.Corrective and Preventive Management (CAPA).KPI Management, & Document Management.
Integrated Management Systems Software

Meet Ford’s FMEA Software Requirement with AQuA Pro

AQuA Pro is Omnex’s enterprise FMEA solution — built on the same APQP platform pioneered in the mid-1980s — helping automotive suppliers meet Ford and BMW’s FMEA software requirements while managing Foundation, Design, and Process FMEAs in one connected system.

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